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Manufacturing Process

Forging Services

Superior strength and grain structure through precision forging processes. Combined with our advanced CNC machining capabilities for finished parts with exceptional mechanical properties.

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Superior Strength

Why Choose Forged Parts?

Forged components offer unmatched strength and reliability compared to cast or machined-from-stock alternatives.

Superior Strength

Continuous grain flow follows the part contour, providing up to 26% higher tensile strength than castings and 37% higher than machined bar stock.

Fatigue Resistance

Aligned grain structure dramatically improves fatigue life, making forged parts ideal for cyclic loading applications in aerospace and automotive.

Structural Integrity

Eliminates internal voids, porosity, and inclusions. Uniform metallurgical properties throughout for consistent, reliable performance.

Material Efficiency

Near-net-shape forging minimizes material waste compared to machining from solid stock, reducing costs and environmental impact.

Processes

Forging Methods

We offer multiple forging processes to meet your specific requirements for part geometry, volume, and cost.

Open Die Forging

Metal is shaped between flat or simple-shaped dies. Ideal for large parts, custom shapes, and low-volume production.

  • Parts up to 200 tons
  • Shafts, rings, discs, blocks
  • Low tooling costs

Closed Die Forging

Metal fills precision cavities in dies to create complex shapes with tight tolerances. Best for high-volume production.

  • Complex geometries
  • Excellent repeatability
  • Near-net-shape

Ring Rolling

Specialized process for seamless ring production with circumferential grain flow. Ideal for bearings and flanges.

  • Seamless rings up to 3m diameter
  • Optimal circumferential strength
  • Excellent for rotational parts
Materials

Forging Materials

We forge a wide range of metals and alloys to meet your application requirements.

Carbon & Alloy Steels

  • 1018, 1045 Carbon Steel
  • 4130, 4140, 4340 Alloy Steel
  • 8620 Carburizing Steel
  • Tool Steels (D2, H13, A2)

Stainless Steels

  • 304, 304L Austenitic
  • 316, 316L Marine Grade
  • 17-4 PH, 15-5 PH
  • 410, 420 Martensitic

Aluminum Alloys

  • 2014, 2024 Aerospace
  • 6061, 6082 General Purpose
  • 7050, 7075 High-Strength
  • 2618 Elevated Temperature

Titanium & Superalloys

  • Ti-6Al-4V (Grade 5)
  • Ti-6Al-4V ELI (Grade 23)
  • Inconel 625, 718
  • Waspaloy, Hastelloy
Complete Solution

Forging + CNC Machining

Our integrated approach combines the strength benefits of forging with the precision of CNC machining. We receive forged blanks and machine them to final specifications in-house, ensuring quality control throughout the entire process.

  • Single Source Accountability

    One supplier manages forging, machining, and finishing

  • Optimized Grain Flow

    Machining preserves forged grain structure for maximum strength

  • Reduced Lead Times

    Streamlined logistics and faster delivery than multi-vendor approaches

Typical Process Flow

1
Design Review & Material Selection
2
Forging Process & Heat Treatment
3
CNC Rough Machining
4
Precision Finish Machining
5
Inspection & Delivery
Applications

Industry Applications

Forged components serve critical applications across demanding industries.

Aerospace

Landing gear, turbine discs, structural fittings

Automotive

Crankshafts, connecting rods, suspension arms

Oil & Gas

Valve bodies, flanges, drilling components

Mining

Excavator buckets, crusher parts, shafts

Marine

Propeller shafts, anchor chain links, cleats

Power Generation

Turbine rotors, generator shafts, valve stems

Start Your Forging Project

Contact our engineering team to discuss your forging and machining requirements. We'll help you select the optimal process and materials.